gto78
Posts: 2
Joined: 9/6/2006
Status: offline
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what year? how many hours? How did you verify spark? Are you sure the wires are on the right cylinders (I know- dumb question)? Is it cranking good on it's own without any assistance, or is the battery weak and using a charger to crank it over? Have you upgraded the stator and cdi box yet to the fixed version (1998 or newer)? I have been fighting mine for months now, finally think its FIXED for good. First my stator died after 77 hours (had one shorted pickup lead internally). I replaced it with a new style since the original 1997 stators ALL failed after 70-90 hours! (bad supplier). Then it would intermittently spark but NOT START for a week, until i realized that the voltage was dropping too much during cranking because the battery was weak. I put in a new battery, and BAMMMMM starts instantly every time, for a month now. Also, have you checked for major cracks in the block or in those cylinders, or major intake leaks from the carbs or around the reed cages? Possibly the reed cages are stuck closed or blocked? If your certain the battery is good, and spark is good, try spraying gas into the cylinder and then putting the spark plugs in, and crank right away. Don't be afraid of fouling it, this engine LOVES fuel. If it has fuel, compression, spark, the only other thing is timing and mixture- too lean will prevent firing, and a bad cdi box may cause the timing to be all off. Also the flywheel may have come loose or the timing sensor may have come loose.
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